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Micro/Nano Fabrication
Laboratory
This 5,000-square-foot clean room is used for the microfabrication of semiconductor and MEMS devices. Substrate sizes range up to six-inch diameter. A special strength of the lab is its ability to handle a wide variety of substrates, from the usual III-V and silicon semiconductor substrates, to the more unusual glass and metal and plastic foils used in novel display projects. The lab has a complete range of thin-film formation techniques available, such as plasma-enhanced chemical vapor deposition, thermal and electron-beam evaporators, sputterers, and high-temperature diffusion and oxidation. Another strength of the lab is pattern transfer by plasma, with five reactors dedicated to etching a wide range of thin films. The recent focus on nanopatterning capabilities prompted an installation of the state-of-the-art laser writer, nanoimprinter, and a modern electron beam writer.
Some examples of the structures fabricated in the laboratory:

Microfluidic blood separation device, separates white blood cells (blue) and red blood cells (red) from plasma. (David Inglis, author; collaboration of Profs. James Sturm, Electrical Engineering, Robert Austin, Physics, and Dr. David Lawrence, New York State Dept. of Health). |

Periodic arrays of polymer pillars on silicon wafer (Ning Wu, author; Prof. William Russel, Chemical Engineering). |

Nanocrystalline silicon thin-film transistors on clear
plastic foil (Alex Kattamis, author; Prof. Sigurd
Wagner, Electrical Engineering). |

Second-order Bragg grating for quantum cascade lasers (Scott Howard, author; Prof. Claire Gmachl, Electrical Engineering). |

Anti-dot array (250nm diameter and 750nm period) on a GaAs/AIGaAs heterostructure for mesoscopic transport measurements (Javad Shabani, author; Prof. Mansour Shayegan, Electrical Engineering). |

Quantum cascade laser integration for on-chip sensing technologies (Kale Franz, author; Prof. Claire Gmachl, Electrical Engineering). |
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